Manufacturing Process of Ceramic Tiles
Step 1 - Preparing the Raw Materials
A mixture of components used
1. Clay
2. Filler – e.g., quartz
3. Fluxing agent – Feldspar
Step 2 - Batching
Batching or proportioning may be done by volume or by mass. However, proportioning by mass is far more accurate than that by volume.
Step 3 - Mixing & Grinding
Step 4 - Spray Drying
Step 5 - Pressing
Step 6 - Drying
Step 7 - Firing
Step 8 - Finish Production
Once the tiles have been fired, they are carefully inspected for any defects, such as cracks, chips, or uneven coloring. Any defective tiles are discarded. The remaining tiles are then cleaned and polished to give them a smooth, shiny finish.
Step 9 - Soarting
The finished tiles are sorted by size, color, and finish. This ensures that the tiles are easy to identify and select for different projects.
Step 10 - Packaging
The tiles are then packaged for shipping. The packaging protects the tiles from damage during transportation. The type of packaging used depends on the size and weight of the tiles.
Step 11 - Warehousing
The packaged tiles are then stored in a warehouse until they are needed. The warehouse must be climate-controlled to protect the tiles from damage from moisture and temperature extremes.
Step 12 - Dispatching
The tiles are shipped from the warehouse to the customer. The tiles are typically shipped by truck or by rail. The type of shipping used depends on the distance the tiles need to be shipped.
Product Portfolio
Bathroom Tiles
Sizes : 600 x 300 MM, 450 x 300 MM
Moroccan Tiles
Sizes : 300 x 300 MM
Kitchen Tiles
Sizes : 600 x 300 MM, 450 x 300 MM
Elevation Tiles
Sizes : 600 x 300 MM, 450 x 300 MM
Slab Tile
Sizes : 800 x 2400 MM, 800 x 3000 MM, 15 MM thickness
Large Format Tile
Sizes : 1200 x 2400 MM, 1200 x 1800 MM, 800 x 1600 MM
PGVT/GVT Collection
Sizes : 600 x 1200 MM, 300 x 1200 MM
Full Body Tile
Sizes : 1600 x 1200 MM, 600 x 600 MM
Hexagon Tile
Sizes : 173.2 x 150 MM, 255 x 295 MM
Subway Tile
Sizes : 150 x 150 MM, 75 x 300 MM
Porcelain Mosaic
Sizes : 300 x 300 MM, 285 x 290 MM, 274 x 298 MM
Porcelain Tile
Sizes : 600 x 600 MM
Parking Tile
Sizes : 600 x 600 MM, 400 x 400 MM
Double Charge Tile
Sizes : 600 x 1200 MM
Concept Gallery
All of our designs are made to suit the aesthetic of your space. They are refined, contemporary, and built to perfection.
Know Who We Are ? What we do ?
morbi icpl
About us
Key Services
- Extensive Product Range: We offer a diverse selection of ceramic tiles, ranging from floor tiles to wall tiles, available in various sizes, designs, and finishes.
- Competitive Pricing: Through our strong relationships with manufacturers in the Morbi cluster, we negotiate the best prices for our clients, ensuring cost-effectiveness without compromising on quality.
- Streamlined Ordering Process: Our user-friendly online portal enables dealers and bulk buyers to easily browse and select products, place orders, and track deliveries.
- Nationwide Expansion: We have expanded our operations to serve clients throughout India, enabling businesses across the country to access our top-notch services and products.
- Expert Guidance: With a management team boasting over 30 years of experience in the tile industry, we provide expert advice and guidance to assist our clients in making informed purchasing decisions.
