Manufacturing Process of Ceramic Tiles

Step 1 - Preparing the Raw Materials

raw material
Ceramics are made from three basic ingredients : clay, silica and feldspar
A mixture of components used
1. Clay
2. Filler – e.g., quartz
3. Fluxing agent – Feldspar

Step 2 - Batching


Batching or proportioning may be done by volume or by mass. However, proportioning by mass is far more accurate than that by volume.

Step 3 - Mixing & Grinding

mixing grinding
The grinding of solid raw materials involves a whole series of operations aimed at reducing the size of materials.

Step 4 - Spray Drying

spray drying
Spray drying is the process that converts the body slip obtained from the mill to a granulate with a size distrubution and moisture content suiteable for pressing.

Step 5 - Pressing

Pressing is the simultaneous compaction and sharping of a powder or granular material confined in a rigid die or flexible mould.

Step 6 - Drying

This is carried out to increase the strength of the unfired tile and also to reduce the risk of tile loss due to deformation as the tile rapidly shrinks or cracks as the steam is rapidly evolved in the kiln.

Step 7 - Firing

Firing is usually the final stage in the ceramic tile manufacturing, at which the weak, unfired, newly pressed piece of tile is transformed into a strong, durable product due to the effect of chemical and physical reactions within the green body during heating.

Step 8 - Finish Production

Finish production

Once the tiles have been fired, they are carefully inspected for any defects, such as cracks, chips, or uneven coloring. Any defective tiles are discarded. The remaining tiles are then cleaned and polished to give them a smooth, shiny finish.

Step 9 - Soarting


The finished tiles are sorted by size, color, and finish. This ensures that the tiles are easy to identify and select for different projects.

Step 10 - Packaging


The tiles are then packaged for shipping. The packaging protects the tiles from damage during transportation. The type of packaging used depends on the size and weight of the tiles.

Step 11 - Warehousing

tile warehouse

The packaged tiles are then stored in a warehouse until they are needed. The warehouse must be climate-controlled to protect the tiles from damage from moisture and temperature extremes.

Step 12 - Dispatching


The tiles are shipped from the warehouse to the customer. The tiles are typically shipped by truck or by rail. The type of shipping used depends on the distance the tiles need to be shipped.

Product Portfolio

Bathroom Tiles

Sizes : 600 x 300 MM, 450 x 300 MM

Moroccan Tiles

Sizes : 300 x 300 MM

Kitchen Tiles

Sizes : 600 x 300 MM, 450 x 300 MM

Elevation Tiles

Sizes : 600 x 300 MM, 450 x 300 MM

Slab Tile

Sizes : 800 x 2400 MM, 800 x 3000 MM, 15 MM thickness

Large Format Tile

Sizes : 1200 x 2400 MM, 1200 x 1800 MM, 800 x 1600 MM

PGVT/GVT Collection

Sizes : 600 x 1200 MM, 300 x 1200 MM

Full Body Tile

Sizes : 1600 x 1200 MM, 600 x 600 MM

Hexagon Tile

Sizes : 173.2 x 150 MM, 255 x 295 MM

Subway Tile

Sizes : 150 x 150 MM, 75 x 300 MM

Porcelain Mosaic

Sizes : 300 x 300 MM, 285 x 290 MM, 274 x 298 MM

Porcelain Tile

Sizes : 600 x 600 MM

Parking Tile

Sizes : 600 x 600 MM, 400 x 400 MM

Double Charge Tile

Sizes : 600 x 1200 MM

Know Who We Are ? What we do ?

morbi icpl

About us

Morbi-Ishan Ceramics Private Limited (Morbi-ICPL) is a prominent player in the Indian ceramic tile industry, specializing in delivering comprehensive B2B solutions. Our dedicated B2B platform, “Morbi ICPL,” is designed to meet the specific needs of bulk buyers in the industry. Leveraging our profound market knowledge and extensive industry experience, we have established ourselves as the go-to solution provider for businesses seeking quality ceramic tiles at competitive prices.

Key Services

  • Extensive Product Range: We offer a diverse selection of ceramic tiles, ranging from floor tiles to wall tiles, available in various sizes, designs, and finishes.
  •  Competitive Pricing: Through our strong relationships with manufacturers in the Morbi cluster, we negotiate the best prices for our clients, ensuring cost-effectiveness without compromising on quality.
  • Streamlined Ordering Process: Our user-friendly online portal enables dealers and bulk buyers to easily browse and select products, place orders, and track deliveries.
  • Nationwide Expansion: We have expanded our operations to serve clients throughout India, enabling businesses across the country to access our top-notch services and products.
  • Expert Guidance: With a management team boasting over 30 years of experience in the tile industry, we provide expert advice and guidance to assist our clients in making informed purchasing decisions.

Company Culture

At Morbi-Icpl, we foster a culture of excellence, professionalism, and customer-centricity. We believe in building long-term relationships with our clients based on trust, transparency, and mutual growth. Our team is driven by a passion for delivering the best possible solutions and exceeding customer expectations. We prioritize collaboration, innovation, and continuous improvement to stay ahead in the market.

Contact Us!